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RapidMade | 3D Printing, Rapid Prototyping and Manufacturing

Engineering
Rapid Prototyping Product Design Industrial Pattern & Tool Making Reverse Engineering & 3D Scanning
Manufacturing
Multi Jet Fusion 3D Printing 3D Printing 3D Printed Materials Vacuum Forming & Thermoforming Plastic Injection Molding Manual & CNC Machining Silicone & Urethane Casting Industrial Finishing
Products
Custom Replacement Parts Interactive Marketing Robotic Arm Tooling 3D Printed Rubber Products
Info
About RapidMade 5-Minute Buyer's Guide 3D Printing FAQ Case Studies Testimonials Resources Blog
Contact
GET A QUOTE

Rapid Extrusion Prototyping - Fast, Easy, Inexpensive Alternative to Traditional Manufacturing

Prototyping extrusions can be difficult and costly for a lot of reasons. Many engineers have traditionally approached the prototyping of these two products through two means: machining billet into a close net shape or producing tooling and extruding the prototypes. These processes have large drawbacks:

Extrusion Machining Issues : 

Wastes a lot material and machining/programming time making them very costly in low volumes.

Struggles to mill certain features common to extrusions like thin walls, deep draws without draft and sharp angles.

Is very time consuming. Getting iterations of machined parts will generally either take 3 to 6 weeks or rack up heavy expedite fees.

Extrusion Tooling Issues:

Requires long lead times.  Creating tooling for exact extrusions generally takes up to 12 weeks to produce a run of prototypes.

Is extremely expensive for low-volume prototype runs, costing from thousands to tens of thousands of dollars for a tool that may only be used once.

The Solution: Additive Manufacturing/3D Printing

Prototyping your extrusions with additive manufacturing alleviates all of the issues presented by traditional processes.

3D Printed Extrusion Solutions:

3D printed parts require no tooling at all. Only pay per part that you make.

Lead times can be as little as a business day for plastic and a week for metal extrusion prototypes.

3D printed prototypes can do all the features with which machining struggles, walls as thin as 0.020", zero draft draws as deep as 12 - 14" (or longer), and sharp angles with no radii. 

RapidMade offers a wide range of material options from extremely fast, affordable and recyclable ABS plastic to metals like aluminum, stainless steel and titanium.  Interested?Get a quick quote

Newer:Stop Waiting and Paying for Expensive Tooling to Test Your Rubber Products. Older:RapidMade Participates in NewTech PDX Panel on 3D Printing
PostedOctober 22, 2015
AuthorRenee Eaton
Categories3D Printing, Additive Manufacturing
Tags3D Printing, additive manufacturing, Rapid Prototyping, Rapid Extrusion Prototyping, Extrusion Machining, Extrusion Tooling

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